Proactive Maintenance.
Zero Unplanned Downtime.

Monitor equipment health in real-time, automate inspection workflows, predict failures weeks in advance, and maintain full regulatory compliance across your industrial asset portfolio.

Monitor Critical Industrial Assets

Asset Category

Rotating Equipment

Pumps & Motors · Compressors · Turbines · Gearboxes

Asset Category

Pressure Vessels

Boilers · Heat Exchangers · Storage Tanks · Reactors

Asset Category

Power Generation

Generators (DG/Gensets) · Transformers · Switchgear · UPS Systems

Asset Category

Static Equipment

Piping Systems · Valves · Flanges · Structural Steel

Asset Category

Material Handling

Conveyors · Cranes & Hoists · Forklifts · Elevators

Asset Category

HVAC Systems

Chillers · Cooling Towers · AHUs · Ductwork

Asset Category

Fire & Safety

Fire Pumps · Sprinkler Systems · Emergency Lighting · Gas Detection

Asset Category

Electrical Assets

Circuit Breakers · Cables · Junction Boxes · Grounding Systems

Comprehensive Asset Integrity Management

End-to-end asset lifecycle management from procurement to decommissioning.

Vibration Analysis

Equipment Health Monitoring

Real-time condition monitoring using IoT sensors, thermal imaging, vibration analysis, and AI-powered anomaly detection to track equipment health 24/7.

Vibration Analysis

Detect bearing failures, misalignment, and imbalance

Thermal Imaging

Identify hot spots, electrical faults, and insulation issues

Oil Analysis

Monitor lubricant condition and contamination levels

Ultrasonic Testing

Detect leaks, corona discharge, and mechanical issues

Motor Current Analysis

Assess motor health and electrical anomalies

Performance Trending

Track KPIs and identify degradation patterns

Failure Prediction

Predictive Failure Analytics

Machine learning models trained on historical failure data predict equipment failures 2–6 weeks in advance, enabling proactive maintenance scheduling.

Failure Prediction

AI models forecast equipment failures with 92% accuracy

Remaining Useful Life

Calculate RUL for critical components and plan replacements

Root Cause Analysis

Identify failure patterns and underlying causes

Maintenance Planning

Optimize maintenance schedules based on predictions

Spare Parts Forecasting

Predict spare parts requirements and optimize inventory

Downtime Minimization

Schedule maintenance during planned shutdowns

Automated Scheduling

Automated Inspection Workflows

Digital inspection management with automated scheduling, smart routing, mobile checklists, and instant reporting for field technicians.

Automated Scheduling

Rule-based scheduling for statutory and preventive inspections

Mobile Inspections

Offline-capable mobile apps with photo capture and GPS

Digital Checklists

Customizable inspection forms with conditional logic

Route Optimization

Smart routing to minimize travel time for field teams

Instant Reporting

Auto-generated reports with findings and recommendations

Defect Tracking

Track issues from identification to closure with workflows

Digital Audit Trails

Compliance & Audit Management

Maintain complete digital audit trails, automated regulatory reporting, and documentation for compliance with industry standards and statutory requirements.

Digital Audit Trails

Complete history of all inspections, findings, and actions

Regulatory Reporting

Auto-generated reports for PESO, boiler, factory acts

Certification Tracking

Track validity of certificates and alert before expiry

Document Management

Centralized repository for manuals, drawings, and records

Compliance Dashboard

Real-time view of compliance status across all assets

Audit Readiness

One-click access to all documents for external audits

Seamless Integration with Your Systems

Connect with ERP, CMMS, SCADA, and IoT platforms for unified asset management.

Bi-directional sync of asset master, work orders, and inventory

Work order creation, completion updates, and asset history sync

Real-time sensor data ingestion and control system integration

Success Stories

Real results from industrial asset integrity transformations across oil & gas, power, and manufacturing.

OIL & GAS

Major Refinery

Challenge Critical pump failures causing unplanned shutdowns
Solution Predictive analytics on 450+ rotating equipment
  • 85% fewer breakdowns
  • 4 weeks early detection
  • ₹8 Cr saved annually
POWER

Thermal Power Plant

Challenge Boiler tube failures and regulatory compliance gaps
Solution Automated inspection workflows and NDT integration
  • 100% compliance
  • 60% faster inspections
  • Zero statutory violations
MANUFACTURING

Steel Plant

Challenge Manual maintenance planning leading to high costs
Solution RUL-based predictive maintenance for 2000+ assets
  • 72% cost reduction
  • 40% higher uptime
  • ₹12 Cr annual savings

Industries We Serve

Oil & Gas

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Manufacturing

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Pharma & Chemicals

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Mining & Metals

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Logistics & Ports

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Healthcare

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Commercial Real Estate

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Government

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See Asset Inspections in Action

See how Variphi Asset Inspections can transform your maintenance operations. Get a personalized demo today.

Free assessment available
Deploy in 4–8 weeks
Enterprise SLA
24/7 support